Introduction
Top quality processing over a uniquely broad range of cross sections. This fully
automatic crimping machine excels in simplicity of operation and flexibility. No matter what the task,
from double side crimping to twisting, fluxing and tinning, the Gamma 255 carries it out with compelling
process control and minimal changeover times. In spite of its compactness, this device has fully integrated
quality-monitoring and feed systems as part of its standard equipment.
Key features:
- Reliable processing of a larger range of cross sections
- Double side crimping or twisting, fluxing and tinning (even lead-free)
- Can handle double side crimped wires as short as 20mm
- Minimal footprint thanks to a compact design
- High equipment standards
- TopWin with graphical user interface
- Readily accessible
- Over 20 different languages available
Function
The Komax Gamma 255 is a flexible fully automatic crimping machine for efficient
wire processing. It processes cross sections in a range from 0.0123mm?/AWG36 to 2.5mm?/AWG14 in excellent
quality. It is compatible with all commercially available applications. It also handles double side
crimped wires as short as 20mm.
Technology
The entire cross section is processed using programmable, highly dynamic servo-drives
and V stripping blades. As part of its standard equipment, the machine has a prefeeder, splice, wire-end
and knot detection, as well as two wire straightening units. The integrated prefeeder assures gentle
wire feed from drums, coils or reels even at high draw-in speeds. A bad wire handling system with automatic
post-production is also integrated in the Gamma 255. The machine has a WPCS interface so it can fit
seamlessly into your network. To verify quality, you can also integrate devices for measuring crimp
height (Komax 341) and pull-out force (Komax 331/332) right into the production process. In wire deposition,
you have your choice of a wear-resistant passive deposit unit and an active deposit unit featuring batch
sorting.
User Friendly
The compact layout is carefully thought-out and allows you to change over from crimping
to twisting, fluxing and tinning in no time at all. With its vertically opening safety cover, the Komax
Gamma 255 is readily accessible from all sides. Operations and material handling are convenient and
simple. The reliable TopWin user interface adds to this high level of user convenience in over 20 different
languages.
Flexible
Contemporary wire processing requires total solutions with optimized functions and
costs. To meet these demands, processing modules such as the mci 712 and mci 722 crimping presses, the
mci 782 twisting module, and the ioc 785 fluxing/tinning module with all process monitoring units are
integrated right into the TopWin user software. With a choice of three different crimping presses, you
can adapt the Gamma 255 to meet your individual needs. No matter what products you manufacture on the
Gamma 255, this machine‘s intuitive operations allow you to make full use of its flexibility. All product
data is saved in a database and can be retrieved at any time.
Technical
data
*The
Gamma 255 may also be able to process wires outside the indicated cross section range. Certain types
of extremely hard, tough wires may not be able to be processed even though they are within the indicated
cross section range. In case of doubt, we are happy to produce samples of your wires for you.