Zeta 633 L – Fully automatic crimping machine

Introduction

The Zeta 633 L expands the range of use of the Zeta systems substantially. Further new system combinations are now possible, opening the way to flexible solutions that can be geared even more closely to customers’ individual needs. With the additional processing stations, the operator can reduce the required material changeovers and interruptions in production to a minimum. Many applications can now be produced without an additional extension, cutting investment expenses dramatically.

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Key features:

Great flexibility and expanded use of application
Lower investment costs than Zeta 633 with extension

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Function

Like the Zeta 633, the Zeta 633 L is used as a highly flexible fully automatic crimping machine for just-in-time production. With its flexible machine concept, the Zeta 633 L creates an almost unlimited number of possibilities for handling small jobs or wire sequences.The Zeta 633 L can now accommodate up to eight crimping presses, eight seal modules or twelve end-sleeve modules, making it an even more flexible solution geared precisely to customers’ needs.

The Zeta 633 L is an ideal all-purpose system whether as a basic machine for the block loaders Zeta 651 and Zeta 656 or for systems with an extension.
In many cases, the use of the Zeta 633 L can eliminate the need for an additional extension and reduce the investment expenses considerably. All existing options for the Zeta 633 are also available without restriction to the Zeta 633 L.

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Applications

Cutting
Cut pulled strands / Precision cut
Full strip
Half strip
Double sheath cables
Crimping
Ink-Jet marking
Sequence
Double crimping
Split cycle
Seal insertion
Twisting / Tinning
Sleeve insertion
Ferrule crimping
MIL-Crimping
Wire end solidifying

Cutting

Cut pulled strands / Precision cut

Full strip

Half strip

Double sheath cables

Crimping

Ink-Jet marking

Sequence

Double crimping

Split cycle

Seal insertion

Twisting / Tinning

Sleeve insertion

Ferrule crimping

MIL-Crimping

Wire end solidifying

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Technical data

Length range	240mm – 3000mm (9.45in – 118in) standard tray 240mm – 10000mm (9.45in – 394in) optional
Length accuracy	±1mm (0.039in.) or <0.2% Depending on wire length
Stripping lengths	0.1mm–25mm(0.004in.–0.98in.)With full strip 0.1mm–42mm(0.004in.–1.65in.)With partial strip
Wire cross sections*	0.13mm2 – 6mm2 (AWG26 – AWG10)
Useable transfer length	2880mm (113.4in) basic machine 1720mm (67.7in) extension
Wire feed speed	Max. 10 m/s (33 ft/s)
Wire selector	Max. 36 cables
Noise level	<75dB (without crimp modules)
Electrical connection	3×208–480V 50/60Hz 10kVA (basic machine)
Pneumatic connection	5–6bar (73–87psi)
Air consumption	12m3/h (424ft3/h)
Weight	Approximately 1560kg (3440lb)

Length range

240mm – 3000mm (9.45in – 118in) standard tray
240mm – 10000mm (9.45in – 394in) optional

Length accuracy

±1mm (0.039in.) or <0.2% Depending on wire length

Stripping lengths

0.1mm–25mm(0.004in.–0.98in.)With full strip
0.1mm–42mm(0.004in.–1.65in.)With partial strip

Wire cross sections*

0.13mm2 – 6mm2 (AWG26 – AWG10)

Useable transfer length

2880mm (113.4in) basic machine
1720mm (67.7in) extension

Wire feed speed

Max. 10 m/s (33 ft/s)

Wire selector

Max. 36 cables

Noise level

<75dB (without crimp modules)

Electrical connection

3×208–480V 50/60Hz
10kVA (basic machine)

Pneumatic connection

5–6bar (73–87psi)

Air consumption

12m3/h (424ft3/h)

Weight

Approximately 1560kg (3440lb)

*Extremely hard and tough wires may not be able to be processed even if they are within the above cross section range. If you are in doubt about your wires, we are happy to process samples of them.

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Software

TopWin .

The optional interface WPCS (Wire Processing Communication Stand-ard) allows Komax machines to be networked under TopWin. With this open interface, the machine is easy to integrate into existing production sequences.

TopNet is a clearly arranged mana-gement software with functions for the centralized creation and management of parts, articles and jobs that help you to optimize your production operations.

TopConvert can be used to convert already existing job and article lists to WPCS format. This data can then be directly processed by fully automatic crimping machines.